Air-Cooled Machine

Product Overview

The air-cooled machine is a post-processing device that integrates rapid air cooling, drying, and dust removal into one, designed specifically for the efficient handling of high-temperature materials. The equipment mainly consists of an automatic feeding screw, a rotating cooling cylinder, a material collection bin, a dust collection bin, a cyclone dust collector, and other core components. It can be widely used for the rapid cooling and drying of materials after rendering and sterilization of dead animals, and is also suitable for applications such as cooling organic fertilizer granules and rapidly cooling high-temperature chemical materials. With an efficient performance of rapid cooling and drying in 0.5–1 minute, the discharge temperature is maintained at approximately 25–35°C. Additionally, it is equipped with a comprehensive dust and odor treatment system and paired with a PLC intelligent control system, enabling one-button start-up and automatic operation, significantly enhancing processing efficiency and operational convenience.

Core Functional Features

1. Multi-functional Integrated Design: Combines cooling, drying, and dust removal into one unit, eliminating the need to configure multiple separate machines to complete the full post-processing workflow for high-temperature materials, thereby saving space and reducing equipment investment costs while simplifying production procedures.
2. Ultra-Rapid Cooling Efficiency: Achieves rapid cooling and drying of high-temperature materials within 0.5–1 minute, improving efficiency by more than 30 times compared to the traditional 30-minute cooling process, effectively shortening the production cycle and boosting enterprise capacity.
3. Efficient Dust and Odor Treatment: Equipped with a complete dust and odor removal system including a dust collection bin, dust removal ducts, a dust collector, and a dust removal fan, achieving a dust removal rate of ≥95%, effectively eliminating dust and trace odors, preventing dust pollution and odor diffusion during production, and improving the production environment.
4. Intelligent Automated Control: Featuring a PLC control system that supports one-button start-up and automatic operation, requiring no manual intervention throughout the entire process, reducing labor intensity, minimizing human error, and ensuring stability and consistency in the processing procedure.
5. Energy-Efficient Air-Cooling Design: Utilizes air cooling to accomplish the cooling task, eliminating the need for additional refrigeration sources, thus reducing equipment installation costs and energy consumption, making the operation more energy-efficient and lowering long-term operating expenses for enterprises.

Models and Parameters

The equipment offers multiple models with varying processing capacities to meet the production needs of businesses of different scales:
ZT-FL-1040: Processing capacity 1 ton/hour, power 8 kW
ZT-FL-1150: Processing capacity 2 tons/hour, power 10 kW
ZT-FL-1260: Processing capacity 5 tons/hour, power 13 kW
ZT-FL-1560: Processing capacity 10 tons/hour, power 14 kW
All models share the same features of rapid cooling, drying, and dust removal, as well as a PLC intelligent control system; they differ only in processing capacity and power parameters, allowing enterprises to flexibly select the appropriate model based on their production scale.

Core Advantages

1. High Efficiency and Cost Reduction: Ultra-rapid cooling significantly shortens the production cycle and boosts capacity, while the multi-functional integrated design reduces equipment investment, and air cooling lowers energy consumption, cutting operating costs from multiple angles.
2. Environmentally Friendly: The highly efficient dust and odor treatment system achieves a dust removal rate of ≥95%, effectively preventing dust pollution and odor diffusion, meeting environmental protection requirements and helping enterprises comply with regulatory standards.
3. Convenient Operation: The PLC one-button automated control reduces labor intensity, enabling even personnel without specialized experience to quickly get started, thereby lowering enterprise training costs.
4. Stable and Reliable: The equipment’s core components are rationally designed, ensuring stable operation and consistent processing results, with the discharge temperature stably controlled at ≤35°C, guaranteeing smooth progress in subsequent production steps.
5. Wide Applicability: Suitable for cooling and drying rendered meat and bone meal after animal rendering, cooling organic fertilizer granules, rapidly cooling high-temperature chemical materials, and other scenarios, adapting to the post-processing needs of high-temperature materials across various industries.

Target Customer Groups

This equipment is primarily aimed at enterprises with post-processing needs for high-temperature materials, such as facilities for rendering and harmless treatment of dead animals, feed processing plants, organic fertilizer factories, and chemical companies. For rendering plants, it can quickly handle high-temperature materials after rendering and sterilization; for feed processors, it can be used to cool and dry meat and bone meal; for organic fertilizer producers, it can complete the cooling of organic fertilizer granules; and for chemical companies, it can adapt to the rapid cooling of various high-temperature chemical materials.

Application Scenarios

1. Rendering and Harmless Treatment Scenario: For high-temperature meat and bone meal materials after rendering and sterilization, this equipment performs rapid cooling and drying, reducing the material temperature to 25–35°C within 0.5–1 minute while removing dust and trace odors, facilitating subsequent storage and transportation.
2. Feed Processing Scenario: During the production of meat and bone meal feed, this equipment cools and dries the high-temperature processed material, ensuring that the finished feed meets storage standards for temperature and humidity, thus preventing spoilage.
3. Organic Fertilizer Production Scenario: For high-temperature granular materials in organic fertilizer production, this equipment provides rapid cooling to lower the particle temperature, making packaging and storage easier, while also removing dust generated during production and improving the workshop environment.
4. Chemical Production Scenario: Adaptable to the cooling of various high-temperature powdered or granular materials in the chemical industry, rapidly reducing material temperatures to meet the temperature requirements of subsequent production steps, while simultaneously treating dust generated during processing to prevent dust pollution.

Solutions to Industry Pain Points

1. Addressing the Pain Point of Slow Cooling for High-Temperature Materials: Traditional methods require 30 minutes or longer, severely limiting production efficiency. This equipment reduces cooling time to under 1 minute, greatly accelerating the production pace and resolving capacity bottlenecks.
2. Solving Dust Pollution Problems: Conventional methods lack effective dust collection systems, leading to severe dust dispersion during production, which not only pollutes the environment but also endangers operator health. This equipment is equipped with a complete dust removal system, achieving a dust removal rate of ≥95%, effectively tackling dust pollution issues.
3. Tackling Odor Diffusion Problems: High-temperature material processing often generates trace odors that conventional equipment cannot effectively handle, resulting in poor workshop conditions. This equipment’s deodorization system efficiently removes trace odors, improving the production environment.
4. Reducing High Labor Intensity: Traditional methods require constant manual intervention, with cumbersome procedures, high labor costs, and a tendency to make mistakes. This equipment employs PLC intelligent control, enabling one-button automatic operation without manual intervention, significantly reducing labor intensity.

Common Questions FAQ

Q1: What is the cooling efficiency of the air-cooled machine?
A: This air-cooled machine can complete rapid cooling and drying of high-temperature materials within 0.5–1 minute, significantly improving efficiency compared to the traditional 30-minute cooling time, effectively shortening the production cycle.
Q2: What types of materials can the air-cooled machine process?
A: The equipment can handle rendered meat and bone meal after animal rendering, organic fertilizer granules, high-temperature chemical materials, and other powdered or granular materials, adapting to the post-processing needs of multiple industries.
Q3: How effective is the air-cooled machine at removing dust?
A: Equipped with a complete dust collection and treatment system, the machine achieves a dust removal rate of ≥95%, effectively preventing dust pollution during production and improving the production environment.
Q4: Is the air-cooled machine difficult to operate?
A: The equipment is equipped with a PLC control system that supports one-button automatic operation, requiring no manual intervention throughout the process, making it very convenient to use—even those without professional experience can quickly get started.
Q5: Are there different models available for the air-cooled machine?
A: Yes, currently four models are offered—ZT-FL-1040, ZT-FL-1150, ZT-FL-1260, and ZT-FL-1560—with processing capacities ranging from 1 ton/hour to 10 tons/hour. Enterprises can choose the appropriate model based on their production scale.