High-Temperature Biological Degradation Equipment for Dead Livestock and Poultry

Product Overview

The high-temperature biological degradation equipment for dead livestock and poultry is a specialized environmental protection device developed specifically for the harmless treatment of animal carcasses and organic waste. This equipment integrates a closed‑structure design, high‑temperature sterilization technology, and biological degradation processes, working in conjunction with dedicated heat‑resistant microbial strains to provide integrated treatment for dead livestock and poultry, slaughterhouse by-products, and incubation‑related dead eggs. Through precisely controlled cutting and grinding, biological fermentation, high‑temperature sterilization, and automatic drying procedures, it thoroughly breaks the chain of pathogen transmission, achieving safe disposal of waste and resource recycling. The entire machine supports fully automated operation, significantly reducing the need for manual intervention. Throughout the entire process, there is no smoke, no odor, and no wastewater discharge. The yield of finished organic fertilizer consistently reaches seventy percent of the total input material, providing an efficient and compliant solution for modern animal husbandry and environmental treatment.

Technical Principle

This equipment operates on the principle of closed‑system aerobic biological fermentation coupled with high‑temperature thermodynamics. After materials enter the sealed processing chamber, they are first efficiently cut and shredded by the built-in mechanical structure, increasing the surface area to accelerate microbial adhesion. Subsequently, a specially formulated heat‑resistant microbial agent is introduced, initiating a targeted fermentation process under constant temperature and humidity conditions. The bioheat released during fermentation, combined with the external temperature control system, keeps the chamber’s temperature continuously within the lethal range for pathogenic microorganisms, achieving one hundred percent elimination of harmful pathogens. Upon completion of fermentation, the system automatically transitions to the drying phase, removing excess moisture and ultimately converting organic waste into a stable, nutrient‑rich, high‑grade organic fertilizer. The entire physical crushing and biochemical reaction process takes place within a closed pipeline; volatile gases are circulated and filtered internally, preventing odor emissions and wastewater generation.

Performance Parameters

1. Processing Technology: Closed‑system biological degradation, high‑temperature sterilization, automatic drying
2. Applicable Materials: Dead livestock and poultry, slaughterhouse by-products, incubation‑related dead eggs, and other organic wastes
3. Finished Product Yield: Organic fertilizer output accounts for seventy percent of the total input material
4. Sterilization Effect: High‑temperature treatment completely eliminates harmful pathogens, achieving a sterilization rate of one hundred percent
5. Environmental Indicators: No smoke emission, no odor diffusion, and no wastewater discharge during processing
6. Land Area Required: Each unit requires only forty-nine square meters of space
7. Model Specifications: ZT-FJJ/ST-700 (volume 2.0 cubic meters, processing capacity 700 kg per batch), ZT-FJJ/ST-1000 (volume 2.8 cubic meters, processing capacity 1,000 kg per batch), ZT-FJJ/ST-1500 (volume 3.9 cubic meters, processing capacity 1,500 kg per batch), ZT-FJJ/ST-2000 (volume 4.5 cubic meters, processing capacity 2,000 kg per batch)

Core Advantages

1. Green Zero‑Emission Process: Featuring a fully enclosed biological degradation design, both fermentation and drying stages produce no exhaust gases, solid waste, or wastewater, fully complying with stringent environmental emission standards and eliminating risks of surrounding environmental pollution.
2. Highly Efficient Pathogen Elimination: Relying on the synergistic effects of high‑temperature sterilization modules and heat‑resistant microbes, all pathogenic bacteria, viruses, and parasite eggs present in incoming materials are thoroughly destroyed, effectively blocking secondary pathways of disease transmission.
3. High‑Value Resource Conversion: Transforming traditionally burdensome dead animals and slaughter by-products into high‑quality organic fertilizers, with a finished product yield reaching up to seventy percent of the total input material, directly creating value within the agricultural circular economy.
4. Intelligent Fully Automated Control: Equipped with an integrated automation control system, a single button press initiates the complete workflow of cutting, fermentation, sterilization, and drying, significantly boosting operational efficiency while reducing long-term labor and maintenance costs for enterprises.
5. Flexible Space Adaptability: With a compact modular design, each unit occupies only forty-nine square meters, allowing flexible deployment in existing farms, slaughterhouses, or independent treatment centers without requiring large‑scale civil engineering modifications.

Core Value of the Product

1. Completely ending soil contamination and groundwater threats caused by traditional incineration and landfill practices
2. Achieving a closed-loop transformation of dead waste into high‑value agricultural fertilizer, thereby enhancing overall corporate profitability
3. Offering a high degree of automation and minimal land footprint, greatly optimizing factory space utilization and management efficiency
4. Meeting domestic and international animal health and environmental regulations, helping enterprises smoothly pass compliance inspections

Target Customer Groups

Large‑scale livestock farms, major slaughter and processing enterprises, regional harmless treatment centers for dead animals, modern agricultural organic fertilizer producers, government contractors for environmental supervision projects, and animal husbandry and veterinary disease prevention agencies

Application Scenarios

This product broadly covers the downstream processing links of the livestock industry, primarily applied to the daily centralized treatment of dead livestock and poultry in pig, cattle, and sheep farms, the immediate disposal of by‑products from modern slaughter lines, the bulk recovery and disposal of dead eggs at poultry hatcheries, as well as the standardized operations of environmentally friendly harmless treatment plants on the outskirts of cities. Thanks to its excellent material compatibility and stable high‑temperature fermentation performance, the equipment can provide round‑the‑clock, uninterrupted waste treatment capabilities for enterprises of various scales.

Industry Pain Points

1. Traditional open‑air piling or rudimentary landfilling easily leads to widespread diffusion of foul odors, seriously disrupting the lives of nearby residents and triggering complaints
2. Conventional treatment methods struggle to completely eliminate stubborn pathogens, posing significant risks of cross‑infection among animals
3. Incineration or chemical disinfection often results in secondary pollution and fails to align with current green, low‑carbon development trends
4. Manual handling and sorting are inefficient, leading to long processing cycles and substantial labor costs
5. Lack of compliant resource‑utilization pathways prevents discarded materials from generating economic returns, resulting in asset idleness and waste

Frequently Asked Questions (FAQ)

Q1: Can this equipment’s biological degradation process ensure the complete elimination of harmful pathogens?
A: Yes. The equipment employs a dual mechanism combining closed‑system high‑temperature sterilization with heat‑resistant microbial fermentation. The chamber’s temperature is strictly maintained within the lethal range for pathogens, guaranteeing a sterilization rate of one hundred percent and effectively breaking the chain of disease transmission.
Q2: What is the quality of the organic fertilizer after processing? And what is the yield ratio?
A: Following complete cutting, pulverizing, and biological fermentation, the waste is transformed into a loose, well‑aerated, nutritionally balanced high‑grade organic fertilizer. The finished product yield consistently reaches seventy percent of the total input material, making it suitable for direct use in farmland improvement and crop cultivation.
Q3: Does the equipment produce any odors or wastewater during operation?
A: The equipment utilizes a fully enclosed negative‑pressure treatment system. Gases generated during fermentation are circulated and filtered within the chamber, ensuring zero smoke, zero odor, and zero wastewater discharge throughout the entire process—fully meeting the strict requirements of environmental authorities for zero‑emission operations.
Q4: How should I choose between different models based on capacity?
A: We offer four standard models, with processing capacities ranging from seven hundred kilograms to two thousand kilograms per batch. Customers can select the appropriate model according to their actual daily waste generation, available factory space (each unit requires only forty-nine square meters), and budget, supporting continuous batch operations.