Harmless Treatment Conveying Pump

Product Overview

The harmless treatment conveying pump, also known as a single-cylinder reciprocating conveying pump, is specialized equipment designed for the closed-loop conveyance of crushed animal carcasses and other contaminated materials. Powered by a hydraulic drive system, it features PLC program control combined with a remote control panel to enable dual operating modes, and is equipped with cylinder position detection sensors to ensure precise operation. Through the pressure-driven extension and retraction of its high-pressure oil cylinder, the pump continuously draws in crushed material into its pipeline and steadily transports it to downstream processing equipment such as rendering machines, achieving fully enclosed conveyance throughout the entire process and effectively addressing the pollution issues associated with traditional conveying methods.

Core Performance Parameters

1. Theoretical discharge pressure: 20 MPa
2. Head: 10 m
3. Horizontal conveying distance: up to 70 m or more
4. Power system: hydraulic drive system
5. Control method: PLC program control plus remote control panel dual operation
6. Pump body treatment: internal hard chrome plating
7. Maximum particle size that can be conveyed: ≥80 mm
8. Models and corresponding parameters:
ZT-SLB-10: throughput 3–8 t/h, power 15 kW
ZT-SLB-15: throughput 6–15 t/h, power 18.5 kW
ZT-SLB-20: throughput 12–20 t/h, power 18.5 kW
ZT-SLB-30: throughput 15–25 t/h, power 22 kW

Core Advantages

1. High-pressure long-distance conveyance: With a high-pressure output capability of 20 MPa and a horizontal conveying distance of up to 70 m or more, this pump meets the needs of large-scale sites for long-distance material transport without requiring additional intermediate equipment, thereby improving conveying efficiency.
2. Fully enclosed leak-free conveyance: Featuring an all-sealed structural design, the pump ensures no dripping or odor diffusion during operation, completely preventing environmental contamination caused by material leakage while also inhibiting the volatilization of harmful gases, thus safeguarding the health and safety of operators.
3. Wear-resistant adaptation to large-sized materials: The pump body is internally treated with hard chrome plating, offering excellent wear resistance and enabling stable conveyance of large bone fragments with a maximum particle size of ≥80 mm, eliminating the need for secondary crushing and saving pre-processing costs and time.
4. Long-life reversing structure: Utilizing a self-designed slide-valve reversing mechanism with strong sealing performance, this design effectively reduces the risk of material leakage while minimizing valve wear and extending service life, thereby lowering subsequent maintenance frequency and costs.
5. Intelligent and convenient control: Equipped with both PLC program control and a remote control panel, the pump boasts a high degree of automation and ease of operation, allowing for remote control to reduce on-site operational safety risks and enhance operational precision.

Core Value of the Product

1. Its fully enclosed conveying design eliminates material dripping and odor diffusion, thoroughly resolving environmental pollution issues during animal carcass transport and meeting environmental protection requirements.
2. With a 70-meter-long high-pressure conveying capability, it adapts well to large factory layouts, eliminating manual handling and reducing labor costs by 80%, significantly boosting conveying efficiency.
3. It accommodates the conveyance of large bone fragments without requiring secondary crushing, cutting pre-processing costs and shortening the overall processing workflow.
4. Its intelligent PLC control mode offers simple and safe operation, reducing human error rates and enhancing equipment operational stability.

Target Customer Groups

Harmless treatment plants for dead animals, large-scale livestock farms, major slaughterhouses, environmental engineering companies, and integrators of animal harmless treatment equipment

Application Scenarios

This product is primarily used for the closed-loop conveyance of crushed animal carcasses, the pipeline transport of contaminated materials, and the automatic feeding of rendering machines. In harmless treatment plants for dead animals, it can stably deliver crushed carcasses to rendering machines for harmless processing; in livestock farms and slaughterhouses, it enables the sealed transfer of dead animal carcasses, preventing environmental contamination within the premises; and in environmental engineering projects, it facilitates the pipeline transport of various types of contaminated materials, ensuring environmental friendliness and safety throughout the conveyance process.

Solutions to Industry Pain Points

1. Addressing dripping, odor diffusion, and environmental pollution during animal carcass transport: The fully enclosed conveying structure completely isolates materials from external contact, eliminating dripping and odor volatilization, thereby effectively protecting the plant site and surrounding environment.
2. Mitigating safety risks associated with manual handling of animal carcasses: By automating pipeline conveyance, the equipment eliminates the need for close-range human contact with contaminated materials, reducing operators’ exposure to pathogens and enhancing workplace safety.
3. Overcoming the limitation of conventional conveying equipment unable to handle large-sized materials: With hard chrome-plated pump interiors capable of accommodating particles up to ≥80 mm, there’s no need for secondary crushing after initial fragmentation, streamlining processing steps and boosting overall efficiency.
4. Solving the problems of short equipment lifespan and high maintenance costs: The self-designed slide-valve reversing mechanism offers excellent sealing and low wear, resulting in extended equipment life and reduced post-operation maintenance frequency, thus lowering operating expenses.

Frequently Asked Questions (FAQ)

Q1: What kinds of materials can this harmless treatment conveying pump handle?
A: Primarily used for the closed-loop conveyance of crushed animal carcasses and other contaminated substances, it can also transport large bone fragments with a maximum particle size of ≥80 mm, adapting to diverse harmless treatment scenarios.
Q2: What is the maximum conveying distance of this equipment?
A: With a high-pressure output capacity of 20 MPa, the pump can achieve a horizontal conveying distance of up to 70 m or more, satisfying the long-distance material transport needs of large factories.
Q3: What are the control options for this equipment?
A: It employs both PLC program control and a remote control panel, allowing for automated operation via programs or manual control through the remote panel, providing flexible adaptation to different working conditions.
Q4: How is the equipment’s sealing performance?
A: Featuring a fully enclosed structural design paired with a self-developed slide-valve reversing mechanism, the pump delivers excellent sealing, ensuring no dripping or odor diffusion during conveyance and effectively preventing environmental pollution.
Q5: What are the differences in throughput among the various models?
A: ZT-SLB-10 has a throughput of 3–8 t/h, ZT-SLB-15 handles 6–15 t/h, ZT-SLB-20 manages 12–20 t/h, and ZT-SLB-30 covers 15–25 t/h—users can select the appropriate model based on their processing scale.